DASWELL Stationary Crushing Plant (50-80 Tons) Begins Operation in the Philippines
Philippines Stationary Crushing Plant Project Overview
Customer Country: Philippines
Product Category: Stationary Crushing Plant
Equipment Model: 50-80 Tons Stationary Crushing Plant
Delivery Date: 2022
In 2022, DASWELL delivered a 50-80 Tons Stationary Crushing Plant to a key customer in the Philippines. The plant was paired with the customer’s existing grinding production line to improve output and make operations more efficient. The goal was to increase production while maintaining high-quality add sizes for downstream processing.
This plant was chosen for its ability to handle large volumes of materials, making it ideal for the customer’s big construction projects. It crushed various materials like raw stone and aggregates, which were used in concrete production and other building materials.
DASWELL Stationary Crushing Plant Highlights
- High Output & Efficiency: The plant processes up to 80 tons per hour, ensuring consistent productivity during peak times.
- Durable, Reliable Components: With a powerful jaw crusher, cone crusher, and vibrating screen, the plant offers strong crushing power and is built to last under tough conditions.
- Accurate Sizing & Versatility: The plant produces accurate total sizes (S1, 3/4, and 3/8) that meet strict quality standards.
- Advanced Technology: It includes a sand washer and separator, which remove unwanted materials, making the final product cleaner and of higher quality.
- The plant’s high capacity and flexible sizing options, combined with its energy-efficient design, helped reduce costs and offered a long-term, sustainable solution.
Philippine Customer’s Equipment Struggles Before DASWELL Solution
The customer is an industrial manufacturer in the Philippines, focused on producing high-quality aggregates for construction and concrete. They had been using older equipment that couldn’t keep up with their growing production needs.
Their old plant had many problems, such as low production output, inconsistent total sizes, and frequent maintenance. These issues led to higher costs and project delays. As their business grew, they needed a more efficient and reliable solution.
Stationary Crushing Plant Configuration Details
The 50-80 Tons Stationary Crushing Plant is designed with the following key components:
- Feeder System: A vibrating feeder ensures smooth and steady material flow into the jaw crusher, preventing blockages.
- Jaw Crusher: The primary unit breaks large rocks into smaller, manageable sizes.
- Cone Crusher: This secondary crusher provides precise control over particle sizes.
- Vibrating Screen: It classifies aggregates into three sizes: S1, 3/4, and 3/8.
- Sand Washer & Separator: These components clean the aggregates by removing dust and impurities.
These features, along with a powerful energy system, help the plant process large amounts of material with minimal downtime, increasing productivity.
On-Site Crushing Plant Performance & Customer Review
The plant performed well beyond expectations. It consistently produced high-quality aggregates with accurate sizing (S1, 3/4, and 3/8), meeting the customer’s growing demand. The plant’s ability to process 80 tons per hour was a huge improvement over the previous setup.
The customer found the plant easy to operate and maintain. The energy-efficient design helped lower operating costs.
The customer was especially impressed by the plant’s larger capacity, reliability, and ease of use. With better output and higher-quality aggregates, they are interested in working with DASWELL on future projects.
Crushing Plant Related Products
- Powder Processing: Daswell powder processing solutions mainly include ball mill and classifier system, vertical roller mill, Raymond mill, packing machine, dust collector, and other supporting equipment, which ensure stable operation, high efficiency, and high product fineness.
- Concrete Machinery: DASWELL offers a wide range of concrete equipment for mixing, pumping, and pouring concrete. Popular products include concrete mixer pumps and self loading concrete mixer, known for their reliable performance and consistent quality.
- Mobile Crushing Plant: For projects that need mobility, this plant combines crushing power with portability. It’s great for temporary sites or when locations change frequently.
Contact DASWELL today and let us be your partner in building a more efficient future.
