As we know, the river sand is critical resource for construction, concrete production, and road building. With the increasing demand for sand, the river sand mining has become an essential activity in many regions. While, because of the resource depletion, environmental concerns and high extraction costs, the river sand mining has faced numerous challenges. At the same time, the global construction still drive an insatiable demand for high-quality sand. Thus, it is key for you to find a reliable, high-quality and sustainable alternative to natural river sand.
The solution to these challenges is manufactured sand processing plant. It can process river gravel, cobbles, and some other raw materials through a modern crushing and sand making machines. With the processing plant, you can produce superior, consistent sand.
Daswell is an experienced supplier of mining equipment. We have a comprehensive crushing and sand making solutions for you to manufacture high-quality sand according to your requirements. It can not only improve the sand making efficiency, but also make sure the high quality. Meanwhile, the environmental and cost-related issues will also be solved.
What are the advantages of Daswell manufactured sand processing solution?
How does Daswell sand processing plant make sand for your project?
For your mechanism sand making projects, Daswell sand processing plant helps you produce high-quality sand with high efficiency. Here you can learn the working process about how to turn gravel and cobbles into high-value manufactured sand.
Feeding materials and preliminary screening
This process begins with the Daswell vibrating feeder. This equipment can feed the raw gravel and cobbles into the primary crusher consistently and evenly. Meanwhile, this facility also helps screen. It can remove the unwanted fine materials, soil, and debris that could contaminate the final product.
Crushing
Primary Crushing: Generally, the materials, which are big will be crushed by Daswell jaw crusher. This crushing machine is popular used used for primary crushing. It has high crushing ration and incredible reliability. With a jaw crushing equipment, it can process the rocks into smaller, manageable pieces for next stage of crushing.
Secondary Crushing: After jaw crushing, the materials will be about 100-350mm. You can use the cone crusher or impact crushing machine. According to the abrasiveness of the feed material, you can choose suitable crushing equipment. For example, the cone crusher machine is applicable for hard, abrasive rocks processing. It utilizes layer-pressing crushing principle to produce a consistent, well-shaped intermediate product. This crushing stage can further reduce the materials to a size, which is suitable for sand-making machine.
Screening and grading
The screening process is mainly used for classifying the different products sizes. After crushing, there may still some bigger particle. With the screening equipment, it can separate the different particles efficiently. And the unqualified particles can be crushed again by the crushing facility.
Sand making
This is a key process for sand processing. The crushed and screened materials can be fed into the Daswell sand making equipment. Generally speaking, the feed particle size of the sand making machine is less than 40 mm, and the discharge particle size is 0 to 10 mm. It is a professional gravel sand making equipment with high and stable performance. This machine is mainly used for produce high-quality sand with uniform grain shapes and sizes. The final products are ideal for concrete and mortar production.
Sand Washing and water recycling
This is the final step of the sand making plant. Daswell has wheel sand washing machine and spiral sand washer for you to choose. With the sand washing equipment, you can remove the impurities and clay from the sand. It can not only improves the appearance but also enhances the bonding strength in concrete mixtures.
These are complete sand processing plant for you to make manufactured sand. For your natural sand processing, Daswell also offers you solutions according to your requirements. Just send an inquiry to us!
Key equipment of Daswell sand processing plant
Daswell manufactures a full range of high-quality machines. These are core of any efficient sand production plant. Here you can know these main equipment and their benefits.
Jaw Crushing Machine
It is mainly used for primary crushing of the river stones. The feed opening is large. And the reduction ratio is high as well. This machine can reduce the big rocks to manageable sizes for secondary crushing.
Cone crushing machine and impact crusher
These two crushers are mainly used for secondary and find crushing. The cone crusher machine provides stable and continuous operation for hard materials. And the impact crusher is ideal for shaping and medium hard materials.
Vibrating screening machine
This machine utilizes vibrating for classifying sand particles according the sizes. It is helpful for improving the quality and uniformity of the final product.
Sand making machine
Daswell has VSI sand making machine for shaping the sand. It utilizes high-speed impact and friction to produce premium-quality sand. Meanwhile, this machine offers excellent control over grain size and shape.
Sand washing machine
This machine is mainly used for removing impurities and dust. It can make sure clean and high-value sand. There are wheel type and spiral type sand washing machine to suit your different needs.
Belt conveyor and control system
Daswell belt conveyor can transport the materials efficiently between processing stages. Meanwhile, we employ advanced control systems for real-time monitoring, automatic shutdowns, and performance optimization.
Want to get your own sand production plant? Contact Daswell and our engineer will customize the sand processing line for your project.
Why choose Daswell manufactured sand making plant for your project?
It is key for you to choose the right supplier for your M-sand making project. This is helpful for your long-term efficiency and profitability. Daswell stands out for several reasons that make it a preferred choice in the sand production industry.
Complete sand making plant solution
Daswell has complete sand making plant for your mechanism sand production. From materials crushing to sand classifying and washing, we have a full set of sand processing equipment for you. It can make sure your sand making process run smoothly. You do not need to buy equipment separately from different supplier. You can get integrated production line from Daswell.
Advanced equipment technology
All of the equipment in Daswell adopt advanced technology for manufacturing. It ensures high productivity, low energy consumption, and minimal maintenance. Meanwhile, the PLC system makes your operation more convenient and efficient.
Customizable plant design
According to your material, working condition, product effect and the budget, Daswell has professional engineer for customizing your own sand making plant. For example, there are stationary sand making plant and mobile type sand production line for your different requirements.
Sustainable and eco-friendly operation
With Daswell sand production facilities, you do not need to worry about the environment. Our plant include water recycling systems and dust suppressions. They are helpful for emissions and resource waste reduction.
Global Service and technical support
Daswell has global after-sales service. It is applicable to arrange our engineers for on-site installation, training, and maintenance. Meanwhile, we have office in many countries such as Philippines, Indonesia, Egypt and so on. Our service network ensures quick response and long-term reliability for customers around the world.
