Quartz Powder Processing Plant
Quartz is a kind of material, whose Mohs hardness is 7. It typically appears colorless, translucent, or transparent. The raw quartz ore will be processed into standard quartz sand through primary and secondary crushing. Undergoing a further grinding process, it will become fine powder with Daswell quartz powder processing line. That is high-purity quartz powder. You can also call it refined quartz sand.
Because of its exceptional physical and chemical properties, the quartz powder has wide applications across multiple industries. For example, you can use it for electronics, ceramics, glass, paints, and construction materials, etc.
What is a Quartz Powder Processing Plant？
The quartz powder processing plant is a production line, which is designed to process quartz stone into fine powder. Daswell quartz powder production line transforms raw quartz ore into fine powder through multiple stages. It has crushing, grinding, and classifying processes. Meanwhile, you can also re-grind the powders after classifying.
For your reference, if you want to coat the quartz powder after grinding, Daswell can also provide coating facilities for you.
What are the processes of quartz Powder production line?
Generally, there are four stages of making the quartz into fine powder. They are preparation, crushing, grinding, and classifying processes. Here you can learn these detailed processes and their functions better. It is helpful for you to establish your own silica powder processing plant business.
- Raw material preparation: The raw quartz ore materials are mined from quarries and carefully selected to remove the impurities. Then, washing these raw quartz, it can eliminate the dust and contaminants. This can ensure the quality of the final powder.
- Crushing process: After the drying and cleaning, send the quartz into jaw crushing machines for primary crushing. It can crush the materials into small size. And you can also use the hammer crusher or cone crushers for secondary crushing. These processes can reduce them to the required feed size for grinding.
- Grinding process: Our production line has a feeding machine for sending the crushed quartz into the grinding mill. For your reference, we also provide feed silos for storing the materials. Daswell has three kinds of grinding mills for you to choose. The ball mill grinding machine is the most popular equipment among our quartz powder making customers. According to your requirements, you can also choose our Raymond mill for your powder making.
- Classifying process: When the grinding process finishes, there is the classifying process. Daswell high-efficiency classifier will separate the quartz powder into qualified fine powder and coarse powder. The unqualified powder can be returned to the grinding mill facility for regrinding. The qualified fine powder will be collected in the product silos. There are dust collectors for collecting the powders, which avoid pollution and waste.
The whole silica powder production line utilizes automated control system for full process monitoring and controlling. It ensures high efficiency, consistent quality, and minimal manual intervention. For your industries such as electronics, glass, and ceramics, this quartz powder processing plant is an ideal choice. There are various equipment configurations for you to choose. It is available to customize for you according to your own requirements. Just send an inquiry to Daswell, our technical engineer will design the most suitable solutions for you.
What are the key equipment of Daswell quartz powder processing plant?
Crushing Machine: Jaw crusher, hammer crusher, and cone crusher
Jaw crusher is a widely used crushing machine in the mining process. It has high crushing efficiency. The raw quartz ore materials are big size. Using a jaw crusher for size reduction is an ideal choice.
For grinding use, the mill machine has strict requirements on the feeding size. Thus, you can choose the hammer crusher or cone crusher for secondary crushing. Both of them can reduce the quartz into smaller size. The feeding size for the grinding process should be under 30mm. The required size mainly depends on the grinding mill you use.
Grinding Machine: Ball mill and Raymond mill
The ball mill machine is the most popular mill among all the grinding machines. Using this machine for quartz powder grinding, you should make sure the feeding size of crushed quartz is under 4mm. It can produce D97, 5-200 microns quartz powders. Daswell offers you various models with different capacities. You can contact us for getting your own ball mill machine.
Compared with ball mill grinding machine, the Raymond mill is mainly used for coarse powder production. If you want to produce 40-180 microns powder, this machine can meet your needs at an economic price. And the feeding size is 25-30mm, bigger than the ball mill machine. Besides, it is worth to mention that its high passing rate is difficult for other grinding mill equipment. It can achieve 99%.
For your reference, the ring roller mill is not suitable for your quartz powder processing plant. The quartz mohs hardness is 7. However, the ring roller mill equipment can only accept the materials, whose mohs hardness are under 5.
Air Classifier
The air classifier is mainly used for separating the qualified quartz powder and unqualified powder. It utilizes air flow for selecting. The air flow will carry the lighter fine powder upward. While the coarse ones will fall down because of the gravity. It is alternative for you to process the unqualified powder for regrinding. Daswell air classifier is adjustable. You can adjust the air flow according to the powder size you need. We have PLC system for you to adjust it conveniently.
Dust Collector
This mainly has two functions in the production line. Its primary function is collecting dust for reducing pollution. This is helpful for protecting the environment and providing a clean working condition. Because of the collecting function, Daswell designs a product silo for storing the finished quartz powder. Thus, the dust collector can not only reduce the pollution, but also collect the finished powder products.
Where can you use the quartz powder Processing plant?
Quartz powder is a widely used material for various fields. Using Daswell quartz sand processing plant, you can produce high-purity fine quartz powder. It is applicable for you to use these fine quartz powders in many industries. Here you can learn four major industrial sectors of quartz powder uses.
Glass and ceramics industry
The quartz fine powder, which has purity above 99.5%, ensures transparency and thermal stability. And it can enhance whiteness and mechanical strength. The powder can be used for flat glass, bottles, optical lenses, ceramic tiles, porcelain, fiberglass production, etc. It is key for glass and ceramics industry.
Electronics and high-tech industry
The ultra high-purity quartz powder has excellent dielectric properties. It is suitable for electronics. For solar cell manufacturing, precision optics and lasers or silicon wafers for semiconductors, the quartz powder plays a key role.
Construction and industrial materials
Quartz powder is a cost-effective mineral filler. Using this material, it can improve durability and heat resistance. Thus, it is popular for foundry molds and metal casting. In the paints, coatings, and adhesives fields, the quartz powder has wide applications as well. Especially, it is often used as high-strength concrete additive. For your concrete making, Daswell also provides concrete machinery for you, including concrete mixers, pumps, and batching plants.
Consumer and specialty products
For toothpaste and cosmetic abrasives, water filtration media, oil and gas fracking proppants, plastic and rubber reinforcements, the quartz fine powder is applicable. Because the quartz powder is natural and chemically inert material. With Daswell quartz powder processing plant, the finished quartz powder size is adjustable for different uses.
From smartphone screens to solar panels, the quartz powder is a critical raw material. Investing a quartz powder production line, has high profit margins and wide market demand. Moreover, Daswell quartz powder grinding line can meet your various requirements on the particle sizes. And our quartz powder processing plant features dust collectors, reducing the environmental pollution.
Why choose Daswell quartz Powder processing plant?
In today’s competitive industrial landscapes, producing high-purity quartz powder efficiently is crucial for many industries. Whether for electronics, glass, ceramics, or construction, the quartz powder plays a key role.
As an experienced powder grinding machinery supplier, Daswell has provided professional silica sand production solutions for many customers. For your quartz powder production requirements, Daswell can offer you whole set production line with advanced technology, reliable performance, and customized systems.
If you are looking for a high-purity, ultra-fine silica sand processing plant, contact Daswell now. Daswell Machinery delivers advanced, efficient, and customized grinding solutions for you. We promise superior product quality and competitive production costs.
