Ang planta ng pagdurog ng bato ay isang espesyal na kagamitan na ginagamit upang makabuo ng mga pinagsama-samang buhangin at graba na ginagamit sa konstruksiyon, Mga lansangan, Mga riles ng tren, konserbasyon ng tubig, pagmimina at iba pang mga industriya. Sa pangkalahatan, Ang isang pandurog na halaman ay isang buong linya ng produksyon na binubuo ng iba't ibang mga kagamitan tulad ng panga pandurog, kono pandurog, Makina ng paggawa ng buhangin, Makina ng Paghuhugas ng Buhangin, Email Address *, at belt conveyor. Ayon sa mga partikular na pangangailangan ng iba't ibang mga customer, Maaari naming ipasadya ang mga isinapersonal na pagsasaayos ng linya ng produksyon.

Mga aplikasyon ng planta ng pandurog ng bato

Ang planta ng pagdurog ng bato ay maaaring magproseso ng iba't ibang mga hilaw na materyales, Kabilang ang mga bato sa ilog, apog, basura sa konstruksiyon, granite, Iron Ore, Basalt, Dyipsum, atbp. Ang pagkakaiba sa mga hilaw na materyales ay direktang makakaapekto sa pagpili ng modelo ng pandurog at ang output ng linya ng produksyon.

Ang pagdurog ng halaman ay malawakang ginagamit sa konstruksiyon ng imprastraktura, pagmimina, paggamot ng basura, Pagproseso ng Bato, Mga riles ng tren, Mga lansangan, water conservancy projects and other fields to provide them with high-quality sand and gravel aggregates.

From mining, konstruksiyon, garbage disposal to metallurgy, Pagproseso ng Bato, atbp., they are all inseparable from the key process of crushing. It can not only help reuse resources, reduce costs, and improve production efficiency, but also has a positive effect on environmental protection.

Workflow of stone crushing and screening plant

The process flow of the stone crushing and screening plant includes feeding, pagdurog, screening, transportation and other links. If the requirements for the particle size of the finished product are high, sand making and other steps will be added after screening.

The following takes the configuration of a common crushing production line as an example to introduce its workflow. The production line includes vibrating feeder, Conveyor ng sinturon, panga pandurog, kono pandurog, Email Address *, atbp.:

Una, raw materials need to be transported from the quarry to the construction site through transport equipment such as dump trucks. Then the raw materials are fed into the jaw crusher through a vibrating feeder. The materials undergo primary crushing in the jaw crusher.

The crushed materials enter the cone crusher through the belt conveyor for secondary crushing. The crushed materials are sent to the vibrating screen by a belt conveyor for screening. The screened materials, if they meet the particle size requirements of the finished product, can be directly sent to the stockpile through the belt conveyor. Materials that do not meet the particle size requirements of the finished product are transported again by the belt conveyor to the cone crusher for re-crushing until the materials meet the particle size requirements of the finished product.

It needs to be emphasized that different engineering projects and raw material types will lead to differences in the crushing plant process flow. Samakatuwid, in practical applications, engineers need to develop suitable process flows and configurations based on specific conditions.

Choose different crusher machines for different crushing stages

In order to produce sand and gravel aggregates of suitable particle size for a complete crushing production line, Ang mga hilaw na materyales sa pangkalahatan ay kailangang dumaan sa tatlo hanggang apat na proseso ng pagdurog at paghubog. At different crushing stages, different stone crushers are required. Paggamit ng iba't ibang mga katangian ng kagamitan, Ang mga hilaw na materyales ay maaaring durugin sa kinakailangang laki ng maliit na butil.

Pangunahing yugto ng pagdurog (magaspang na pagdurog)

Pangunahing pagdurog, Kilala rin bilang magaspang na pagdurog, Pangunahin na ginagamit para sa paunang pagdurog ng mga bulk na materyales. Ang laki ng maliit na butil ng mga durog na materyales ay karaniwang mas malaki. Sa unang yugto ng pagdurog, Ang laki ng particle ng feed ay tungkol sa 500 sa 1500 mm, at ang laki ng particle ng discharge ay karaniwang 100 sa 350 mm. Ang mga karaniwang ginagamit na pandurog sa pangunahing yugto ng pagdurog ay kinabibilangan ng mga pandurog ng panga at mga gyratory crusher.

Pandurog ng panga ay isang mas maaga na uri ng pagdurog kagamitan. Mayroon itong mga pakinabang ng simpleng istraktura, maaasahang operasyon, Maginhawang pagpapanatili at mababang gastos. Pangunahin nitong dudurog ang mga materyales sa pamamagitan ng mutual extrusion ng mga plate ng panga, Ito ang unang pagpipilian para sa pagdurog ng matitigas na materyales tulad ng granite.

Gyratory crushr is also called vertical compound crusher. Due to its high crushing efficiency, large feed particle size, simple production process and low maintenance cost, the gyratory crusher has always been an ideal equipment for coarse crushing of hard materials in large mines and other fields.

Seondary and tertiary crushing (katamtaman at pinong pagdurog)

Secondary and tertiary crushing, also known as medium crushing and fine crushing, mainly crush the materials after primary crushing. If a larger discharge particle size is required, secondary crushing can meet the requirements; if a smaller discharge particle size is required, tertiary crushing is required.

In the secondary crushing stage, the material is crushed from 350~100mm to 100~40mm.

In the tertiary crushing stage, the material is broken from 100~40mm to 30~10mm.

Ang pinaka-karaniwang ginagamit na mga pandurog sa daluyan at pinong pagdurog ay ang mga pandurog ng kono at mga pandurog ng epekto. Sa mga nakaraang taon, Dahil sa paglitaw ng pinong panga pandurog, Ang kanilang mas mababang gastos ay malugod ding tinanggap ng ilang mga customer.

Kono pandurog Higit sa lahat ay angkop para sa pagdurog ng iba't ibang mga bato at ores na may katamtaman at sa itaas ng katigasan tulad ng granite at pebbles. Ang mga karaniwang uri ng mga pandurog ng kono ay kinabibilangan ng mga pandurog ng kono ng tagsibol, Symons kono pandurog, Compound Cone Crushers, haydroliko kono pandurog, atbp. Maaaring piliin ng mga customer ang naaangkop na cone crusher ayon sa aktwal na mga pangangailangan.

Epekto ng pandurog ay isang aparato na gumagamit ng enerhiya ng epekto upang durugin ang mga materyales. Pangunahin itong ginagamit upang durugin ang malutong na materyales na may katamtamang katigasan at sa ibaba. Ang mga materyales na dinurog ng impact crusher ay halos nasa hugis ng mga cube. Kasabay nito, it also has the characteristics of high production efficiency, malaking ratio ng pagdurog, good product particle shape, and strong impact resistance.

Sand making and shaping stage

If the size and shape of the produced materials cannot meet your requirements, you can consider adding a sand making machine to crush and shape the materials again. The commonly used equipment at this stage is a sand making machine.

Sand making machine can also be called vertical shaft impact crusher. It is widely used in sand making and shaping of limestone, mga bato sa ilog, granite, tailings and other materials. It can provide high-quality sand and gravel aggregates for highways, municipal projects, concrete mixing plants, atbp. Sa pangkalahatan, the feed particle size of the sand making machine is less than 40 mm, and the discharge particle size is 0 sa 10 mm.

Sand washing stage

As the market’s requirements for the quality of finished sand increase, sand washing machines are becoming more and more popular among customers. The sand washing machine can wash away soil and other impurities in the finished sand to achieve purification.

Common sand washing machines include spiral sand washing machines and wheel bucket sand washing machines. Customers can choose different sand washing equipment according to their needs.

Mobile stone crushing plant

Mobile crushing plants are mainly used for material processing that often require relocation operations, especially for engineering operations with high mobility such as highways, Mga riles ng tren, and hydropower projects. Users can adopt a variety of configurations according to the type and scale of processed raw materials and finished product material requirements.

Types of mobile crushing plant

Mobile crushing plants can be divided into crawler-type mobile crushing plants and tire-type mobile crushing plants.

The crawler-type mobile crushing plant can be moved by itself and operated by wireless remote control. It is mostly used in mountainous areas, wetlands and harsh mining environments.

The tire-type mobile crusher plant is semi-mobile and needs to be towed by a semi-trailer when traveling. It is mostly used for construction waste disposal, earthworks, at konstruksiyon.

Features of mobile crusher plant

• Strong mobility: Different crushing equipment are installed on independent movable chassis. The wheelbase is short and the turning radius is small, so it can travel flexibly in the working area.
• Reduce material transportation costs: The mobile crushing station can process materials on site without having to move the materials away from the site for reprocessing, which greatly reduces material transportation costs.
• Integrated complete unit: The integrated unit eliminates the complicated site infrastructure work of separate components and reduces the consumption of materials and time. The compact space layout improves the flexibility of use.
• Flexible combination and strong adaptability: The tire mobile crushing plant can form a process of “crushing first and then screening” o “screening first and then crushing” according to different crushing process requirements. The mobile crusher plant can be combined into a two-stage crushing and screening system of coarse crushing and fine crushing according to actual needs, or it can also be combined into a three-stage crushing and screening system of coarse crushing, medium crushing and fine crushing, which has strong flexibility.

FAQ

Q: How to get a quotation for a stone crushing plant?

A: Customers need to tell us: 1. What is the required output per hour? 2. What are the raw materials? 3. What is the feed size? 4. How many kinds of ingredients are produced? What are the output sizes?

We make plans and provide quotations for our customers based on their requirements.

Q: Is your mobile crushing plant one vehicle or two vehicles?

A: Different designs can be made based on customer output requirements and local road conditions.

Q: Can your crushing plant produce materials of different sizes?

A: Oo, Walang problema. Sa pangkalahatan, materials are produced in 4 specifications, 0-5mm, 5-10mm, 10-20mm, and 20-30mm.

Q: How to install a crushing and screening plant?

A: We can send 1-2 engineers to the customer site to guide the installation, and we can train local operators.